Filling method, filling machine and wrapping material therefor

ABSTRACT

Even if a paper spliced portion is included in the web-shaped packaging material, in filling machine, seal insufficiency is not generated in longitudinal seal of the paper spliced portions, an interruption due to the broken part of continuous operation is prevented. When a using web-shaped packaging material rear end is spliced to a next web-shaped packaging material front end, in order to continuously operate filling machine for paper container, notches are provided on a corner portion of the paper spliced portion around metal layer.

FIELD OF THE INVENTION

This invention relates to a packaging filling method of paper container of drink, the filling machine and packaging material to use in the filling machine.

BACKGROUND ART

Drink paper container is provided, in filling machine, by unwinding a web-shaped packaging material from a roll or a reel continually, forming as tube shape by longitudinal sealing, filling drink content to seal it, cutting to individual container. Before the web of the roll- or reel-shaped packaging material is used up, the next roll is supplied.

The forward packaging material and the backward packaging material are spliced. A paper-spliced portion which is spliced is disposed as a paper container including the paper spliced portion in the filling machine.

However, seal insufficiency is generated in longitudinal seal corresponding to the paper-spliced portion and, the part is broken.

An interruption of continuous running may be forced to. When the continuous running of filling machine is stopped, for a re-start, considerable time and cost are needed in re-setup of the packaging material and cleaning and sterilization.

DISCLOSURE OF THE INVENTION

It is for this purpose of the invention to provide a filling method of drink paper container, a filling machine and a packaging material, wherein even if the paper spliced portion is included in the web-shaped packaging material, seal insufficiency is not generated in longitudinal seal of the paper spliced portion, an interruption due to the broken part of continuous operation is prevented.

A filling method by this invention comprise steps of

-   -   splicing a front end portion of a web-shaped packaging material         of next the reel with a rear end portion of a web of a using         reel to form a paper spliced portion, unwinding the web-shaped         packaging material from the reel continually, longitudinal         sealing the web packaging material including a metallic material         layer having an electromagnetic property to form the web into         tube shape, filling liquid food, transversal sealing the tube         packaging material to cut the seal, folding the seal flap to         form a paper container, characterized by that:     -   the web-shaped packaging material is longitudinal sealed in the         electromagnetic induction heating to be formed into the tube         shape,     -   notches are formed in the metallic material layer of a web edge         corner portion heated with electromagnetic induction heating of         the paper spliced portion.

A filling machine by this invention,

-   -   splicing a front end portion of a web-shaped packaging material         of next the reel with a rear end portion of a web of a using         reel to form a paper spliced portion, unwinding the web-shaped         packaging material from the reel continually, longitudinal         sealing the web packaging material including a metallic material         layer having an electromagnetic property to form the web into         tube shape, filling liquid food, transversal sealing the tube         packaging material to cut the seal, folding the seal flap to         form a paper container, characterized by that:     -   a longitudinal seal apparatus to longitudinal seal the         web-shaped packaging material and form into the tube shape with         electromagnetic induction heating of one part or all of the         metallic material layer is comprised and,     -   a notch formation apparatus forming notches in the metallic         material layer of a web edge corner portion heated with         electromagnetic induction heating of the paper spliced portion         is comprised.

Packaging material in accordance with this invention used by the filling machine,

-   -   splicing a front end portion of a web-shaped packaging material         of next the reel with a rear end portion of a web of a using         reel to form a paper spliced portion, unwinding the web-shaped         packaging material from the reel continually, longitudinal         sealing the web packaging material including a metallic material         layer having an electromagnetic property to form the web into         tube shape, filling liquid food, transversal sealing the tube         packaging material to cut the seal, folding the seal flap to         form a paper container, characterized by that:     -   notches are comprised in the metallic material layer of a web         edge corner portion heated with electromagnetic induction         heating of the paper spliced portion.

Another filling method in accordance with this invention comprise steps of

-   -   splicing a front end portion of a web-shaped packaging material         of next the reel with a rear end portion of a web of a using         reel to form a paper spliced portion, unwinding the web-shaped         packaging material from the reel continually, longitudinal         sealing the web packaging material including a metallic material         layer having an electromagnetic property to form the web into         tube shape, filling liquid food, transversal sealing the tube         packaging material to cut the seal, folding the seal flap to         form a paper container, characterized by that     -   one part or all of the metallic material layer are heated with         electromagnetic induction, an end of the web-shaped packaging         material is protected in strip tape with seals and,     -   notches are formed in the metallic material layer of a web edge         corner portion heated with electromagnetic induction heating of         the paper spliced portion.

BRIEF DESCRIPTION OF DRAWINGS

FIG. 1 is a plane view showing the paper packaging material of an embodiment of the present invention that a notch is formed by an end portion of the paper spliced portion heated with electromagnetic induction.

FIG. 2 is a perspective diagram of an example of paper container provided in accordance with an embodiment of the present invention.

FIG. 3 is a schematic view of the filling machine of an embodiment of the present invention.

FIG. 4 is an enlarged perspective diagram which explains a longitudinal seal part of a tube-shape web packaging material.

FIG. 5 is a sectional view of an edge of a paper spliced portion of the paper packaging material that a notch was formed by an embodiment of the present invention.

FIG. 6 is the perspective view which shows the paper packaging material feeding section which splices in the next paper packaging material reel in a paper packaging material reel using in filling machine of an embodiment of the present invention.

FIG. 7 is an exploded perspective view showing a splice table to splice the next paper packaging material to a using paper packaging material in the paper packaging material feed portion of the filling machine of an embodiment of the present invention.

FIG. 8 is the perspective view which shows a structure of slit device to form notches on a splice table to splice the next paper packaging material to the using paper packaging material in the paper packaging material feed portion of filling machine of an embodiment of the present invention.

FIG. 9 is an exploded perspective diagram showing a structure of the slit device shown in FIG. 8.

THE BEST MODE FOR CARRYING OUT THE INVENTION

A filling machine of the present invention, a filling method and packaging material are explained by the drawings of embodiment.

In filling machine manufacturing the packaging container which is filled with liquid food such as milk, soft drinks, web-shaped packaging material is supplied by a reel, the web is formed into tube-shape continually, liquid food is filled into the tube packaging material.

In FIG. 3, the packaging material 11 is set in a condition of reel 12 by filling machine, is supplied from a packaging material supplying portion, and is transported into the filling machine in web shape. The packaging material 11 is formed by longitudinal cutting of base paper of width and, crease lines are preformed.

The packaging material 11 from the packaging material supplying portion is supplied by the guide-rollers in filling machine into a sterilization room and, is sent to an air knife portion. While the packaging material 11 is transported in the air knife department, by means of a hot jet, sterilizers are removed from packaging material 11.

The packaging material 11 from an air knife portion is guided by means of guide roller.

While the packaging material is guided by means of foaming rings as a packaging material tube formation means, the packaging material is made to curve by degrees and is formed as tube. Tube packaging material 41 is formed by longitudinal seal with the longitudinal seal apparatus.

While packaging material tube 41 is transported downwards, liquid food is supplied from filling pipe 13, and is filled in packaging material tube 41.

The packaging material tube 41 is sent to transversal seal apparatus.

In transversal seal apparatus, a transversal seal portion is formed by nipping from both sides and transversal seal every predetermined distance. In the transversal seal portion, packaging material tube 41 is cut with a cut apparatus and, is separated from in pillow-shaped, bag-shaped container 14. The container 14 is formed as predetermined shape in line with crease lines with a final forming apparatus, packaging container 15 is completed.

The splicing is needed in order to operate a filling machine continuously. The method of splicing is explained to the following.

As shown in FIG. 6, the packaging material 11 a is supplied as a using packaging material 11 in a packaging material supply portion of filling machine from the reel.

When the using reel has little rest, the next packaging material 11 b is spliced. All the using packaging material 11 a is unwound from the reel with reversing of the reel of the using packaging material 11 a. A forward (front) end portion of packaging material 11 b of reel 12 to be used next is set at splice table 53. A rear end portion of the removed packaging material 11 a is overlapped on a front end portion of the using packaging material 11 b from the reel and, is set. As shown in FIG. 7 A, the next packaging material 11 b and the using packaging material 11 a are spliced by heating and pressuring with a heating pressuring portion 57 on the splice table 53. The packaging material 11 b to be used next is loaded immediately to the packaging material supply portion, the filling machine is run continually. After the content liquid is filed, paper containers including the paper part which is spliced are detected automatically and are disposed.

An embodiment of the present invention about paper splicing is explained. When longitudinal seal of paper packaging material is done by heating with induced current and when the seal is done in heating with induced current so that an end face of paper packaging material is seal-protected with a strip tape, for example, as an electromagnetism induction material, a metal layer such as aluminum foil, a copper foil are used. In for example, the part having aluminum foil discontinuity, that is, a paper spliced portion of the packaging material, as shown in an enlarged view of FIG. 4 explaining longitudinal seal portion S2 of the tube-likely formed paper packaging material, part 55 where induction heating lacks to a corner edge of paper spliced portion 52 is formed. Lack of this induction heating becomes seal insufficiency, a container breakage is generated in the filling, and filling machine is stopped.

Means to dissolve by lack of induction heating in a longitudinal seal portion of a corner edge of the paper spliced portion are shown with the present invention. As shown in FIG. 1, notches are arranged to aluminum foil of the splicing paper portion. By means of a phenomenon that induced current is easy to be generated in notch points, induction heating covers an lack portion of aluminum foil with induced current generated to the notches. Therefore, continuity of longitudinal seal can be kept by means of forming notch 51 as shown in FIG. 1. Although the width of a heating region for plural notches of FIG. 1 is smaller than the width of seals zone of next packaging material 11 b, because this enforcement keeps the continuity of longitudinal seal, the propose is met.

The embodiment that three notches 51 formed edge of discontinuous portion is shown in FIG. 1.

One notch 51 or a lot of notches are acceptable. Furthermore, the notch 51 includes a notch penetrating through aluminum foil 73 and, a notch having depth until the middle of aluminum foil, as shown in FIG. 5. According the situation of outbreak of lacking heat and discontinuous longitudinal seal, a number and length of a notch and the shape may be designed. Many conditions such as a kind of paper packaging material and thickness of aluminum foil and load voltage are considered. When the using packaging material and the next packaging material are spliced in the paper spliced portion of filling machine, by means of a notch formation apparatus arranged in splice table, desired notches are formed. Seal insufficiency caused by discontinuity of aluminum foil of a paper spliced portion by the notches is solved.

When the strip tape of an embodiment of other invention is formed in web-shaped packaging material, by a method in the same way as longitudinal seal of the paper packaging material, a lack of seal caused by discontinuity of aluminum foil of a paper spliced portion is solved.

The packaging material 11 is formed from the outside of packaging container to an inside sequentially as follows, usually comprises an outside layer 71, a paper substrate 72, barrier layer 74, adhesive layer 73, 75 and an innermost layer 76.

By means of a notch formation apparatus arranged to a splice table by this invention, the embodiment to arrange desired notches is explained.

As shown in FIG. 7 A, a rear end portion of the using packaging material 11 a is fixed in a fixing portion for notch formation 56 on splice table 53. As shown in FIG. 7 B, opening 58 for notch blades is arranged in splice table 53.

Notch apparatus 60 is installed in splice table 53. Desired slit 66 is formed to a top of guiding 64 for notch blades. In guiding 64 for notch blades, notch blade base 63 for notch blade 62 and notch blade 62 is assembled, on base 65, through air cylinder 61.

Notch blade base 63 rises by driving air cylinder 61, as well as notch blade 62 rises. Because notch blade 62 rises in consonance with slit 66 of guiding 64 for notch blades, desired notch is formed to a rear end portion of using packaging material 11 a controlled by a pressing portion 56 for notch formation.

After notch formation of using packaging material 11 a, the rear end portion of packaging material 11 a moves from pressing portion 56 for notch formation and, moves to a heating pressure portion 57.

A front end portion of next packaging material 11 b is put on a rear end portion of packaging material 11 a and, spliced by heating pressure portion 57.

In illustrated embodiment, two sets of notch 62 are arranged in notch apparatus 60. Each notch can be driven independently, respectively.

When both or either of notches is formed, option is chosen appropriately.

As shown in drawings, it is not necessary that the paper spliced portion is upright to the longitudinal direction of packaging material. The position can be aslant.

As discussed above, the present invention is effective for the heating improvement of the longitudinal seal portion.

As paper container having rectangular shape of an example, that notches are arranged in a corner portion of the packaging material edge is explained. For example, however, six or eight square pillar-shaped paper container, wedge form paper container can be acceptable.

Embodiment to form notch 51 by means of notch apparatus 60 is described in above-mentioned example. Before or while supplying in filling machine, notches 51 can be formed with a manually operated cutter simply.

Instead of the above-mentioned aluminum foil example, the other electromagnetic metallic materials, for instance, compound material by vapor deposition are acceptable.

Advantage

As discussed above, according to this invention, that seal insufficiency generated in the paper spliced portion of the longitudinal seal portion and protection seal of packaging material can is prevented and, any interruption of continuous running due to the failure is prevented.

Time and cost consumptions by re-setup of packaging material for use in a re-start, cleaning and disinfection due to the interruption of continuous running of filling machine are prevented.

Industrial Applicability

Filling machine for manufacturing paper-packaging container according this invention is used in order to pack liquid food of milk, juice, refined sake, shochu, mineral water and other drink. 

1. A filling method comprising steps of: splicing a front end portion of a web-shaped packaging material of next reel with a rear end portion of a web-shaped packaging material of a using reel to form a paper spliced portion, unwinding the web-shaped packaging material from the reel continually, longitudinal sealing the web packaging material including a metallic material layer having electromagnetic property to form the web into tube shape, filling liquid food, transversal sealing the tube packaging material to cut the seal and, folding the seal flap to form a paper container, characterized by that the web-shaped packaging material is longitudinal sealed in electromagnetic induction heating to be formed into the tube shape, notches are formed in the metallic material layer of a web edge corner portion heated with electromagnetic induction heating of the paper spliced portion.
 2. A filling machine splicing a front end portion of a web-shaped packaging material of next reel with a rear end portion of a web-shaped packaging material of a using reel to form a paper spliced portion, unwinding the web-shaped packaging material from the reel continually, longitudinal sealing the web packaging material including a metallic material layer having electromagnetic property to form the web into tube shape, filling liquid food, transversal sealing the tube packaging material to cut the seal and, folding the seal flap to form a paper container, characterized by that a longitudinal seal apparatus to longitudinal seal the web-shaped packaging material and form into the tube shape with electromagnetic induction heating of one part or all of the metallic material layer is comprised and, a notch formation apparatus forming notches in the metallic material layer of a web edge corner portion heated with electromagnetic induction heating of the paper spliced portion is comprised.
 3. Packaging material used by filling machine splicing a front end portion of a web-shaped packaging material of next reel with a rear end portion of a web-shaped packaging material of a using reel to form a paper spliced portion, unwinding the web-shaped packaging material from the reel continually, longitudinal sealing the web packaging material including a metallic material layer having an electromagnetic property to form the web into tube shape, filling liquid food, transversal sealing the tube packaging material to cut the seal and, folding the seal flap to form a paper container, characterized by that notches are formed in the metallic material layer of a web edge corner portion heated with electromagnetic induction heating of the paper spliced portion,
 4. A filling method comprising steps of splicing a front end portion of a web-shaped packaging material of next reel with a rear end portion of a web-shaped packaging material of a using reel to form a paper spliced portion, unwinding the web-shaped packaging material from the reel continually, longitudinal sealing the web packaging material including a metallic material layer having an electromagnetic property to form the web into tube shape, filling liquid food, transversal sealing the tube packaging material to cut the seal and, folding the seal flap to form a paper container, characterized by that one part or all of the metallic material layer are heated with electromagnetic induction, an end of the web-shaped packaging material is protected in strip tape with seals, notches are formed in the metallic material layer of a web edge corner portion heated with electromagnetic induction heating of the paper spliced portion. 